TU 20.30.12-036-12288779-2018

POLYURETHANE COMPOSITION WITH "IRON" MICA

Single -packed

Color: dark-brown metalescent

Detailed characteristics      Find out the price

Recommended use

FERROTANE composition is used for corrosion protection of metal, concrete and reinforced concrete structures in the atmosphere. The coating is stable in aqueous solutions of acids, salts and alkalis, in sea and fresh water, in oil and petroleum products. FERROTAN is used as an intermediate or finishing (in the absence of intense UV radiation) layers in coating systems with zinc-filled compositions, as well as an independent coating.

Specifications

FERROTANE composition

 

It has increased barrier protection;

It is easy to use (the composition is ready for application);

Allows all-season application (from -15 oC to +40 oC);

It can be used at high humidity (up to 98%).

Coating

 

It is stable in sea and fresh water, in aqueous solutions of acids, salts and alkalis, in oil and petroleum products.

AREAS OF APPLICATION

FERROTAN is used in the oil and gas and chemical industries, metallurgy, in the construction of bridges and hydraulic structures.

 

RECOMMENDATIONS FOR USE

The material has been approved and recommended for use by industry specialized testing centers and is included in regulatory documents regulating the activities of various industries.

 

GAZPROM

Transneft

Rosneft

Bashneft

RPA Lakokraspokratiye (Khotkovo)

Scientific and Research Institute of concrete and reinforces concrete

TSNIIS

All-union Pipeline Construction Scientific and Research Institute

Giprotyumenneftegaz

Bashneft Research and Project Institute

Scientific and Research Institute of Natural Gases and Gas Technologies

Scientific and Research Institute of Energy Structures (RusHydro)

IPEE RAS

Severtsov Institute of Ecology and Evolution (Russian-Vietnamese

Research and Technology

center, Nhachang; SIC, Sochi; CIS, Severomorsk).

CERTIFICATION

Certificate of state registration No. RU.66.01.40.015.E.000147.07.18 from 16.07.2018

Declaration of Conformity ROSS RU.SL47.D00291.

Industrial and civil construction: GOST 9.401-2018, RD GM-02-18 (JSC "Trust "Gidromontazh").

Oil and gas industry: complies with the requirements of regulatory documents of companies Rosneft, Lukoil, Irkutsk Oil Company.

Central Scientific and Research Institute of Transport Construction  Standart (TSNIIS), GC Avtodor Standart.

DESCRIPTION

Polyurethane composition FERROTAN is designed for use in aggressive environments. The anticorrosive pigment contained in the composition ("iron" mica) slows down corrosion processes and acts as a barrier preventing the interaction of chemical media with the metal surface. Even in difficult operating conditions, the coating is characterized by a long service life, wear resistance and durability.

The structures can be painted in a wide temperature range (from -15 ° C to + 40 ° C), as well as at high humidity (up to 98%).

 

TECHNICAL SPECIFICATIONS

 Coating

 Thickness of one dry layer           80 - 100 microns

 Thermal resistance in atmospheric conditions 120 °C

 Composition

 Density         1.5 - 1.7 g/cm3

 Viscosity       thixotropic

 Solids by mass        78,0 - 81,0 %

 Drying time to degree 3 according to GOST 19007-73

 at a temperature of (20 ±2) °C

 and relative humidity (65±5) %     8, no more than

CONSUMPTION PER M2

The theoretical consumption for a single-layer coating is 200-250 g/m2.

 

RECOMMENDED CONDITION OF THE PAINTED SURFACE

Primer coating must be degreased, cleaned of dirt and dust-free.

 

INSTRUCTIONS FOR USE

mix thoroughly to homogenous condition before application;

if necessary, dilute to working viscosity.

Apply in factory and field conditions at temperatures from minus 15 °C to plus 40 °C and relative air humidity from 30 to 98 %.

 

In factory conditions with relative humidity less than 30 % in order to shorten the drying time (by 2-4 times), it is recommended to use a drying agent composition for polyurethane paint materials (TU 2359-047-12288779-2005) in agreement with representatives of VMP Holding.

 

Minimum overcoating interval (at a temperature of (20±2) °C and relative air humidity (65±5)%) of the primer before application of the FERROTAN composition:

 

ZINOTAN coating – not less than 4 hours;

ZFES coating – not less than 6 hours;

FERROTAN-pro coating – not less than 5 hours.

When applying multi-layer coatings, each subsequent layer should be applied no earlier than after the previous layer has dried up "to tack free" (slight touch on the coating does not leave a trace and does not give a feeling of stickiness).

 

The overcoating interval for the FERROTAN coating before enamels application is not less than 24 hours (at the temperature of plus (20±2)°C and relative air humidity (65±5)%).

 

Prolonged contact of the composition in an open container with air should be avoided.

 

Drying of coating is natural.

 

When the humidity of the air increases, the drying time is reduced. Time of complete curing of the coating before the start of operation is 7 days, before the start of packaging and shipment – 24 hours.

 

 Airless spraying

 

 Recommended diluent      SOLV-UR (TU 2319-032-12288779-2002),

 solvent petroleum

 Amount of diluent   up to 10% by mass

 Nozzle diameter      0.017" – 0.021" (0.43 - 0.53 mm)

 Pressure      10 - 15 MPa (100-150 bar)

 Air spraying

    

 Recommended diluent      SOLV-UR (TU 2319-032-12288779-2002),

 solvent petroleum

 Amount of diluent   up to 10% by mass

 Nozzle diameter      1.8 - 2.2 mm

 Pressure      0.3 - 0.4 MPa (3 - 4 bar)

 Brush / Roller

 

 Recommended diluent      SOLV-UR (TU 2319-032-12288779-2002),

 solvent petroleum

 Amount of solvent  up to 10% by mass

 Equipment cleaning

 SOLV-UR (TU 2319-032-12288779-2002),

Petroleum solvent, Р-4, 647.

STORAGE OF ANTICORROSIVE COMPOSITION

Composition is supplied in 10 and 1 litre metal containers. 

 

Storage and transportation of the composition – in accordance with GOST 9980.5-2009 (at ambient temperature from minus 40 ° C to plus 40 ° C). In storage the package shall be protected from lasting direct sunlight and atmospheric condensation. It is allowed to store the package under direct sunlight, however  not more than 3 hours.

 

The shelf life of the composition in a hermetically sealed container is 12 months from the date of manufacture.

 

SECURITY MEASURES

When working with the composition, the relevant industry standards and requirements should be observed, as well as the precautions indicated on the packaging label.

 

It is necessary to use personal protective equipment (glasses, masks, respirators), avoid inhaling solvents during evaporation and getting the composition on the skin, mucous membranes of the eyes and respiratory tract; use indoors only with sufficient ventilation.

 

The composition refers to fire-hazardous materials.

 

COMPATIBILITY OF FERROTAN COMPOSITION WITH OTHER VMP MATERIALS

It is recommended for use in coating systems with zinc-filled primers ZINOTAN, ZVES and FERROTAN-pro penetrating primer. Finishing coats – ALUMOTAN, POLYTON-UR, POLYTON-UR (UV), as well as others polyurethane and vinyl enamels.

 

Information provided is general in nature and does not take into account the specifics of a particular object.

Compatible materials:

 

ALUMOTAN

 

 

POLYTON-UR (UV) grade A

 

 

FERROTAN-pro

 

 

ZINOTAN

 

 

ZFES

 

 

SOLV-UR

 

 

Drying Accelerator